Chocolate chip cookies tin box packaging production process

   In the first three quarters of this year, we have completed more than 500,000 chocolate chip cookies tin boxes. Our customers include: Headquartered in Deerfield, Illinois-"Mondelēz International" Headquartered in Minneapolis-"General Mills" Founded in 1883 and headquartered in Cincinnati, Ohio-"Kroger". We have all completed the production of chocolate chip cookies tin boxes within the delivery deadline; the qualifications and production capacity of the factory, delivery cycle and transportation timeliness have been positively evaluated by them. The products produced by our factory include: butter cookie tin box, candy biscuit tin box, chocolate tin box. After completing the order, we introduced our entire chocolate chip cookies tin box production process to the customer in detail, and got their positive comments.

1. The structural characteristics of chocolate chip cookies tin box and its technical requirements for packaging

Chocolate chip cookies is a convenient food that people like to eat. It uses flour, fat, chocolate, etc. as the main raw materials, and uses dairy products, eggs, loosening agents, flavors, etc. as auxiliary raw materials, and is processed through processes such as kneading, molding, and baking. Become. Chocolate chip cookies are baked and have a moisture content of less than 10%, generally 4-6%. After they are pressurized and heated, the volume of the raw material itself is expanded, and the internal structure of the material is also changed. After processing and molding, they are made. Due to the porous and fluffy structure of chocolate chip cookies, the taste is crisp and sweet, and has certain nutritional value. Once moisture is absorbed and the water content increases, the biscuits will soften and the quality will be greatly reduced. Therefore, the most important thing in the packaging of chocolate chip cookies is moisture resistance. Secondly, chocolate chip cookies are easy to oxidize when exposed to light, which is also a chocolate chip. Key considerations should be given to the packaging of cookies in tin boxes. Therefore, the packaging of chocolate chip cookies should mainly be packaged in a light-shielding sealed iron box, and on this basis, its commercial nature should be considered. The commonly used methods for packaging chocolate chip cookies are as follows: (1) plastic packaging boxes; (2) paper packaging boxes;

Packing; (4) Metal box packaging.

2. The protective function design of chocolate chip cookies tin box packaging

1. Moisture-proof and mildew-proof, barrier, chocolate chip cookies are puffed foods, and their packaging uses tin-plated iron boxes. According to the technical requirements of food tin box packaging, it should be processed in accordance with the international standards for moisture-proof (GB5048), mildew (GB4768) and barrier properties (GB1974-2005). Moisture-proof treatment is generally achieved by PET/VMAL/CPP composite film bags and placing an appropriate amount of desiccant in the package to meet the protection requirements. The anti-mold performance should be tested according to the anti-mold packaging test method: after testing in accordance with the international standard (GB4768), the appearance quality and related performance of the food should meet the requirements of the product standard, and no mold will grow during the validity period.

2. Shockproof packaging box

Chocolate chip cookies are fragile products. In the process of product circulation, metal boxes and cartons are generally used for packaging. Metal boxes have good compression resistance. Metal materials and structures can also be improved according to different needs, and the cost is Reasonable, so the metal box plays a leading role in the transportation and packaging of chocolate chip cookies. According to relevant regulations and calculations, 250g chocolate chip cookies is suitable for choosing a tin box with a size of 235*62mm.

3. Light-proof packaging box

    Chocolate chip cookies packaging boxes need to have strong light-shielding and airtightness, because food is afraid of direct exposure to the sun, afraid of water, high temperature and air corrosion, etc., so light-proof sealing and waterproof performance is the primary factor to consider when choosing a chocolate chip cookies packaging box. . The tinned metal box has the opaque performance, and the metal material has a strong shading performance.

4. The protective performance test of chocolate chip cookies packaging tin box

In order to check the degree of protection of the chocolate chip cookies packaging tin boxes, the packaging boxes were subjected to stacking, vibration, pressure resistance, and drop tests. The stacking test is to evaluate the compressive strength of the packaging tin box of chocolate chip cookies and the protection function of the tin box to chocolate chip cookies. The vibration test is replaced by a simulated automobile transportation vibration test.

Vibrate on the moving table for 7 seconds, which is equivalent to transporting 200KM on the third-level highway for the refrigerator packaging box to test the protection ability of the packaging on the product.

3, the production process of chocolate chip cookies tin box packaging

1. Select raw materials.

    The raw materials of chocolate chip cookies tin boxes can be divided into three types: smooth iron, high-gloss iron, and silver light iron. In the production of chocolate chip cookies tin boxes, smooth iron is a widely used iron material. Of course, each type of iron Raw materials have their outstanding characteristics, and the choice of raw materials is mainly based on actual needs.

2. Determine the shape of the chocolate chip cookies tin box that needs to be made

    The common shapes of chocolate chip cookies tin box are: rectangle, square, circle, ellipse and so on. Special-shaped tin boxes are becoming more and more popular this year, such as: heart-shaped cans, hexagonal cans, car-shaped cans, lip-shaped cans, etc. The manufacturing of the box shape needs to be considered according to the customer's product shape and placement requirements.

3. Production process.

    In terms of the manufacturing process of chocolate chip cookies tin box, the conventional manufacturing process such as protruding, embossing, hollowing, printing, etc., each process is different in difficulty and effect.

4. Choose printing oil

    Common oils: varnish, dumb oil, explosive oil, pearl oil, wrinkle oil, rubber oil, etc. Oil treatment is an indispensable post-press processing step, and it is also a key step. It will directly affect the color appearance of the chocolate chip cookies tin box. The oil-treated tin box packaging is more delicate and attractive.

5. Stamping process:

  Stamping is the pressing process of the iron sheet on the punching machine. This is the most important job of making the iron box. Usually a honey chip cookies iron box can be completed in several processes. The general process of independently covering a two-piece can is divided into: lid: opening-flashing-winding. Bottom cover: cutting-flashing-pre-coiling line-coiling line.

6. Finished product packaging process

  After the production is completed, the packaging department is responsible for the clean production of the products and the assembly according to the requirements, into the plastic bags and packing. This link is the last process in the production of the chocolate chip cookies tin box. The cleaning of the tin box is also very important. Therefore, it is necessary to do a good job of cleaning before packaging. Search and test the chocolate chip cookies tin box. , Pack according to the packaging method required by the customer.

   Our factory was established in 2006, with a workshop of 10,000 square meters and more than 2,000 sets of molds. It is an enterprise specializing in the creative design of cookie tin box packaging and specialized production and management of tinplate packaging. We have rich experience in tin box manufacturing. For the concept, we strive to create refined and high-quality tin boxes, provide customers with packaging design, manufacturing and sales services with years of high-quality services in the industry, and create highly competitive packaging solutions for customers. If you have suggestions or comments you can give us attention, we will answer your questions in the form of email, welcome to consult and order